Special ball valves
We offer special ball valves for different non-standard industrial applications where the typical offered solutions do not work.
SUBSEA APPLICATIONS
Subsea valves are designed according to API 6DSS to withstand external pressure corresponding to 3000 meters water depth.
Special features are employed and different layout (fully welded body, split body, top-entry, soft/metal seats, triple barrier stem sealing etc). Valves can be hyperbarically tested according to Customer specifications. PR2 test certifications are available.
ABRASIVE SERVICE
If solid particles are contained in the fluid, valves are provided with Tungsten Carbide (WC) coated metal ball and seats to avoid the erosion of the sealing surfaces.
HIGH TEMPERATURE SERVICE
Some processes require valves able to be operated and to assure leakage rates within specified limits at high temperatures. In these cases we provide special valve design including extended bonnet (recommended for use at temperatures over 250°C), gaskets and seals and material selection suitable for high temperature service. For application where soft seats would be unsuitable, Tungsten Carbide (WC) or Chromium Carbide (CrC) coated metal ball and seats are used.
HIGH PRESSURE SERVICE
Trunnion ball valves can be properly designed for very high pressure ratings such as per API6A 2000 to 20000 and ASME B16.34 4500 classes. We can perform internally special tests as per API 6A requirements.
CRYOGENIC SERVICE
Some gas treatment processes require valves able to be operated and to assure leakage rates within specified limits at low temperatures. In this case we provide a special valve design including extended bonnet (recommended for use at temperatures below minus 50°C), gaskets and seals and material selection suitable for cryogenic service.
SOUR SERVICE
Materials for pressure-containing parts of valves used in H2S-containing environments in oil and gas production shall meet the requirements of ISO 15156 (NACE). HIC and SSCC corrosion test certificates can be provided on request.
CORROSIVE SERVICE
High Alloys, Nickel Alloys, Duplex (22Cr – 2 Ni) and Superduplex (25 Cr – 5 Ni) can be supplied according to corrosion resistance requirements as per special material standards (i.e. Norsok MDS D46 and D44 for Duplex, D56 and D54 for Superduplex, or similar standards). In addition Electroless Nickel Plating (ENP) and 316L SS or Alloy 625 weld overlay are frequently used to enhance corrosion resistance of balls, seats, stems, seat pockets and stem sealing areas, in corrosive service.
EMISSION FREE VALVES
Ball valves are often required as “emission free valves” that is able to comply with the updated regulations which state very low rates of emission from the valve to the atmosphere. In this case special valve design including high body and stem surface finishing and suitable seals is available.
EXPLOSIVE DECOMPRESSION
Anti explosive decompression O-rings or Lip seals are used to eliminate the possibility of O-ring explosion due to the sudden decompression of gas absorbed by the molecular structure of elastomeric sealing elements.
PARTICULAR FLUIDS Carbon Dioxide, Chlorine, Oxygen
Valves working with particular fluids, must meet some special requirements according to our special procedures. To avoid risk of explosive decompression in Carbon Dioxide (CO2) service special O-rings or Lip-seals are used. Valves to be used with Chlorine need special features and a full degreasing and decontamination. Valves for Oxygen service requires also special features to eliminate the risk of ignition.
SPECIAL VALVE PATTERN
On customer request we are able to deliver special valve pattern such as three & four-way trunnion mounted ball valves or valves incorporating different special design features.
Sainless steel manual ball valve 771XS + limit switch box DN100
Sainless steel manual ball valve 771XS + limit switch box DN100 Stainless steel body and ball 1.4408, PTFE seats, full bore. PS: 16 bar - TS: -30/+180°C. Fittings between flanges PN16 RF. Limit switch box SF012, 2 dry contacts SPDT. Details Option certificate 3.1Yes Shaft/stem matérialStainless steel 316 Switch typedry SPDT DN100 Face to Face (mm)152.0 3D indicatorYes Protec..
Sainless steel manual ball valve 771XS + limit switch box DN15
Sainless steel manual ball valve 771XS + limit switch box DN15 Stainless steel body and ball 1.4408, PTFE seats, full bore. PS: 16 bar - TS: -30/+180°C. Fittings between flanges PN16 RF. Limit switch box SF012, 2 dry contacts SPDT. Details Option certificate 3.1Yes Shaft/stem matérialStainless steel 316 Switch typedry SPDT DN15 Face to Face (mm)42.0 3D indicatorYes Protectio..
Sainless steel manual ball valve 771XS + limit switch box DN20
Sainless steel manual ball valve 771XS + limit switch box DN20 Stainless steel body and ball 1.4408, PTFE seats, full bore. PS: 16 bar - TS: -30/+180°C. Fittings between flanges PN16 RF. Limit switch box SF012, 2 dry contacts SPDT. Details Option certificate 3.1Yes Shaft/stem matérialStainless steel 316 Switch typedry SPDT DN20 Face to Face (mm)44.0 3D indicatorYes Protectio..
Sainless steel manual ball valve 771XS + limit switch box DN25
Sainless steel manual ball valve 771XS + limit switch box DN25 Stainless steel body and ball 1.4408, PTFE seats, full bore. PS: 16 bar - TS: -30/+180°C. Fittings between flanges PN16 RF. Limit switch box SF012, 2 dry contacts SPDT. Details Option certificate 3.1Yes Shaft/stem matérialStainless steel 316 Switch typedry SPDT DN25 Face to Face (mm)50.0 3D indicatorYes Protectio..
Sainless steel manual ball valve 771XS + limit switch box DN32
Sainless steel manual ball valve 771XS + limit switch box DN32 Stainless steel body and ball 1.4408, PTFE seats, full bore. PS: 16 bar - TS: -30/+180°C. Fittings between flanges PN16 RF. Limit switch box SF012, 2 dry contacts SPDT. Details Option certificate 3.1Yes Shaft/stem matérialStainless steel 316 Switch typedry SPDT DN32 Face to Face (mm)54.0 3D indicatorYes Protectio..
Sainless steel manual ball valve 771XS + limit switch box DN40
Sainless steel manual ball valve 771XS + limit switch box DN40 Stainless steel body and ball 1.4408, PTFE seats, full bore. PS: 16 bar - TS: -30/+180°C. Fittings between flanges PN16 RF. Limit switch box SF012, 2 dry contacts SPDT. Details Option certificate 3.1Yes Shaft/stem matérialStainless steel 316 Switch typedry SPDT DN40 Face to Face (mm)68.0 3D indicatorYes Protectio..
Sainless steel manual ball valve 771XS + limit switch box DN50
Sainless steel manual ball valve 771XS + limit switch box DN50 Stainless steel body and ball 1.4408, PTFE seats, full bore. PS: 16 bar - TS: -30/+180°C. Fittings between flanges PN16 RF. Limit switch box SF012, 2 dry contacts SPDT. Details Option certificate 3.1Yes Shaft/stem matérialStainless steel 316 Switch typedry SPDT DN50 Face to Face (mm)82.0 3D indicatorYes Protectio..
Sainless steel manual ball valve 771XS + limit switch box DN65
Sainless steel manual ball valve 771XS + limit switch box DN65 Stainless steel body and ball 1.4408, PTFE seats, full bore. PS: 16 bar - TS: -30/+180°C. Fittings between flanges PN16 RF. Limit switch box SF012, 2 dry contacts SPDT. Details Option certificate 3.1Yes Shaft/stem matérialStainless steel 316 Switch typedry SPDT DN65 Face to Face (mm)103.0 3D indicatorYes Protecti..
Sainless steel manual ball valve 771XS + limit switch box DN80
Sainless steel manual ball valve 771XS + limit switch box DN80 Stainless steel body and ball 1.4408, PTFE seats, full bore. PS: 16 bar - TS: -30/+180°C. Fittings between flanges PN16 RF. Limit switch box SF012, 2 dry contacts SPDT. Details Option certificate 3.1Yes Shaft/stem matérialStainless steel 316 Switch typedry SPDT DN80 Face to Face (mm)122.0 3D indicatorYes Protecti..
Spare blue sleeve 1''-1''1/4
Spare blue sleeve 1''-1''1/4 BLUE SOCKET for 790 ¼-3/8 Details DN inches NPS1 ''x1''1/4x1'' DN25/32..
Spare blue sleeve 1''1/2-2''
Spare blue sleeve 1''1/2-2'' BLUE SOCKET for 790 ¼-3/8 Details DN inches NPS1''1/2x2 ''x1''1/2 DN40/50..
Spare blue sleeve 1/2''-3/4''
Spare blue sleeve 1/2''-3/4'' BLUE SOCKET for 790 ¼-3/8 Details DN inches NPS1/2''-3/4'' DN15/20..
Spare blue sleeve 1/4''-3/8''
Spare blue sleeve 1/4''-3/8'' BLUE SOCKET for 790 ¼-3/8 Details DN inches NPS1/4''-3/8'' DN8/12..
Spare blue sleeve 2''1/2-3''
Spare blue sleeve 2''1/2-3'' BLUE SOCKET for 790 ¼-3/8 Details DN inches NPS2''1/2-3'' DN65/80..
Spare blue sleeve 4''
Spare blue sleeve 4'' BLUE SOCKET for 790 ¼-3/8 Details DN inches NPS4'' DN100..
Spare gearbox DN100
Spare gearbox DN100 Details DN100..
Spare gearbox DN125
Spare gearbox DN125 Details DN125..
Spare gearbox DN150
Spare gearbox DN150 Details DN150..
Spare gearbox DN200
Spare gearbox DN200 Details DN200..
Spare gearbox for 762-763 valves DN150
Spare gearbox for 762-763 valves DN150 GEAR BOX for 762/763 DN 150 Details DN150..
What are the unique applications for special ball valves?
Special ball valves are designed for non-standard industrial applications where conventional valves may not suffice. These applications can include extreme pressure and temperature conditions, corrosive environments, or specific fluid characteristics that require a tailored solution. Examples are found in industries such as oil and gas, chemical processing, and water treatment.
How do special ball valves differ from standard ball valves in terms of material and design?
Special ball valves often utilize advanced materials such as stainless steel or alloys that can withstand harsh environments. The design may include features like enhanced sealing mechanisms, specialized seat materials, or configurations that increase flow efficiency. For instance, our Sainless steel manual ball valve 771XS + limit switch box DN15 is engineered for robust performance in demanding conditions.
What maintenance practices are recommended for special ball valves?
Regular maintenance for special ball valves includes inspecting for leaks, ensuring proper operation of the actuator or manual handle, and checking for signs of wear on seals and seats. It is also essential to verify the valve’s functionality in its specific application. For example, our Sainless steel manual ball valve 771XS + limit switch box DN50 should be periodically tested to ensure it meets operational specifications.












