How to choose expansion joint
All components and system requirements must be considered when choosing an expansion joint for the particular application. Uncovering all the factors that may influence reliable performance provides for the most ideal selection.
Before addressing the expansion joint itself, ensure that adjacent piping and equipment conforms to Good, solid piping engineering practices. Basically, this means the proper placement and design of the anchors, guides and supports are important for the expansion joint to function properly.
Since expansion joints and pump flexible connectors are employed to absorb axial, lateral and angular pipe movement, as well as vibration, careful consideration should be made to correctly calculate those movements. It is important that the correct coefficient of thermal expansion (CTE) is used.
The specific pipe material must be known since the CTE differs greatly between pipe materials. These differences can affect calculated movement to a point that the pipe movement may greatly exceed the expansion joint’s capability when initial calculations show that they are within its limits.
Determining the process media is also important since new chemicals are processed every year. The media is one of the most important determining factors for compatible elastomer selection. Material selection must not be compromised during the specifying process. Choosing a marginal tube material is risky and invites high replacement costs and/or downtime.
Any abrasive material in the media should also be investigated since even minute amounts of abrasive material at high velocity can wear out a tube prematurely. A protective liner or filled arch design should be investigated. Conservatism is the best policy since a compromised product can lead to rapid deterioration and failure.
It is recommended that severe service joints carry material certification requirements and that material properties are checked to confirm that the material certification matched the pumped fluid.
Pressure and Temperature
Accurate temperature and pressure data is important and should be included in the analysis of the application’s requirements. When temperatures exceed 200 degrees Fahrenheit (93 degrees Celsius), proper pressure de-rating should be made to ensure that the expansion joint or flexible connector can handle the system working pressure at the maximum elevated temperature. Pressure de-rating is required to prevent potential deterioration of the reinforcing fabric.
When connectors are used at discharge, pulsating or shock pressure should be investigated. A general rule is that the expansion joint or flexible connector should be rated to withstand four times the system working to compensate for shock pressure.
High quality, reliable anchors should be employed that will withstand the joint pressure thrust and force resulting from the pipe motion. The use of control rods or limit bolts is also recommended as a backup for the possibility of anchor failure. These rods prevent the joint from extending or pulling apart if a restraint anchor were to fail or blow out. The use of control rods is an inexpensive insurance policy.
Non-metallic expansion joint systems, when designed properly and applied correctly, can last 30 years or more. One example is an application in which high pressure cooling water was passing through an ethylene propylene diene monomer (EPDM)expansion joint with a 132-inch internal diameter at more than 200 degrees F (93 degrees C) in a nuclear power facility. When removed, the expansion joint showed little wear and increased durometer hardness after more than 25 years of service.
Reliability is almost always tied directly to correct joint selection along with sound adjacent piping design. Consideration of all factors that can affect performance will almost guarantee long life for expansion joints or flexible connectors.